1. Laser Welding (Core Application, Highest Proportion)

• Body structure welding: Laser remote welding/robotic welding for splicing of body frame, doors, hoods, trunks and other components. It has minimal heat-affected zone and low welding distortion, and the weld strength is 30%+ higher than traditional spot welding. It is suitable for lightweight materials such as high-strength steel and aluminum alloy, helping to reduce body weight.

• Component welding: Precision welding of core components such as engine blocks, gearbox housings, drive shafts, and steering knuckles, with no porosity or cracks, strong sealing and structural reliability, meeting the durability requirements of long-term automobile operation; it also covers efficient welding of small components such as door hinges and seat frames.

• Laser air conditioning pipeline welding: Precision welding of automobile air conditioning copper pipes, aluminum pipes and pipe joints, with high welding accuracy, good air tightness, no leakage, effectively ensuring the stable operation of the air conditioning system. It adapts to the thin-walled characteristics of air conditioning pipelines, with small thermal deformation, avoiding pipeline blockage or damage caused by welding, and improving the service life of the air conditioning system.

• Battery pack welding (exclusive to new energy vehicles): Laser welding of power battery tabs, cells, and battery pack housings, with an accuracy of ±0.05mm, fast welding speed and small thermal deformation, effectively improving the sealing, conductivity and safety of battery packs, adapting to the high endurance and high safety requirements of new energy vehicles.

2. Laser Cutting (Precision Nesting and Forming)

• Body plate cutting: High-precision large-format cutting of automobile body steel plates and aluminum alloy plates, used for nesting of body panels and structural parts. It supports cutting of special-shaped parts and complex contours with an accuracy of ±0.1mm, improving material utilization by 15%+, replacing traditional blanking processes and reducing mold investment.

• Component cutting: 3D laser cutting of automobile interior parts (such as instrument panels, door panels), exhaust pipes, oil pipes, etc., adapting to complex curved surface processing. The cutting edge is smooth and burr-free, no subsequent grinding is required, and production efficiency is greatly improved.

• Laser bevel cutting: For components that need welding such as body structural parts and exhaust pipes, bevel can be formed in one step, directly butt-welded, reducing processes, lowering labor costs, and improving welding quality stability.

3. Laser Marking (Full-Lifecycle Traceability)

• Vehicle marking: Printing frame numbers, engine numbers, and QR codes on core components such as frames, engines, and chassis, which are wear-resistant and corrosion-resistant, never falling off, realizing the full-process traceability of vehicles from production, sales to after-sales, meeting industry regulatory requirements.

• Component marking: Marking part numbers, production dates, and quality inspection information on automobile components (such as gears, bearings, wire harnesses, and battery cells), supporting high-speed online marking, adapting to the beat requirements of automobile production lines, and facilitating component traceability and quality control.

4. Laser Surface Treatment (Improving Performance and Texture)

• Laser cleaning: Derusting, degreasing, and descaling of body plates before welding, replacing traditional pickling and grinding processes, which is environmentally friendly and free of secondary pollution, greatly improving weld quality; it is also used for cleaning of engine components and battery packs.

• Laser hardening/strengthening: Surface strengthening of key moving components such as engine crankshafts, camshafts, and gears, increasing hardness by 2-3 times, significantly enhancing wear resistance and fatigue resistance, extending the service life of components, and reducing after-sales failure rates.

• Laser texture processing: Laser texture engraving of automobile interior parts (such as steering wheels, door panels) to create anti-slip and beautiful surface effects, replacing traditional mold textures, which can quickly switch texture styles and adapt to flexible production.

Key Benefits

• High efficiency: Laser welding speed is 3-5 times that of traditional spot welding, and high-speed cutting adapts to the beat of automobile production lines, greatly shortening the production cycle and reducing labor costs.

• High precision: ±0.05-0.1mm processing accuracy, meeting the processing requirements of automobile precision components, reducing rework rate and improving product qualification rate.

• High adaptability: Compatible with various commonly used automobile materials such as carbon steel, high-strength steel, aluminum alloy, and plastic, adapting to the differentiated production needs of fuel vehicles and new energy vehicles, supporting low-volume, high-mix flexible production.

• Cost reduction and efficiency improvement: Reduce mold investment, improve material utilization, extend component service life, reduce long-term production and after-sales costs for automakers, and help reduce body weight to improve fuel economy/endurance mileage.